Envalior

Leveraging safe, high-performance materials for kitchen utensils 

Concerns over plastic kitchen utensils have risen due to health risks from substances like PAA and BPA, now restricted by the FDA and EU. Manufacturers must meet evolving safety standards while ensuring durability, affordability, and sustainability. Modern utensils also need to withstand high temperatures for global cooking styles. Envalior’s materials, such as Stanyl® PA46 and EcoPaXX® PA410, enable safer, greener, and high-performing utensils without retooling or high-temperature molds.

The challenges of traditional kitchen utensil materials

Polyamide (PA66) has been a popular choice for kitchen utensils like spatulas and ladles due to its thermal resistance, mechanical strength, and cost-effectiveness. However, it faces significant safety and performance challenges, making it increasingly unsuitable for modern cookware.

One major concern is the leaching of cyclic oligomers (cPAO) into food during cooking. These compounds, which resist breakdown in the human body, can accumulate over time and pose unknown long-term health risks. Testing by the German Federal Institute for Risk Assessment (BfR) found many PA66 utensils exceed the recommended daily cPAO exposure limit of 5mg per kilogram of food.

Additionally, PA66 struggles with heat degradation. At temperatures above 200°C, such as when cooking with oil, PA66 utensils are prone to melting, blistering, and deforming. This instability not only affects usability but also increases cPAO leaching, further compounding health concerns. Regulatory risks are growing as well. In 2017, a household goods manufacturer recalled products from the market after detecting high levels of harmful primary aromatic amines (PAA). As EU regulations tighten, manufacturers relying on PA66 face the risk of non-compliance, costly recalls, and reputational damage.

These issues underscore the urgent need for safer, more sustainable materials that meet regulatory standards, and consumer demands for quality and safety.

Envalior’s advanced thermoplastic solutions

Envalior offers high-performance alternatives that address these challenges, enabling manufacturers to meet safety standards and deliver superior products.

Benefits of Stanyl® PA46 and EcoPaXX® PA410:

  • Lower cPAO leaching: Testing revealed utensils made with Stanyl® PA46 and EcoPaXX® PA410 leach just 1.75–3mg of cPAO per kg of food, compared to 7.5mg for PA66.
  • Exceptional heat resistance: Stanyl® PA46 features a melting temperature of 295°C, making it ideal for cookware used in high-heat environments.
  • Cost-efficient production: Both materials offer high flow properties, allowing manufacturers to produce thin-walled designs while reducing injection molding cycle times and operational costs.
  • Drop-in compatibility: Stanyl® and EcoPaXX® are drop-in replacements for PA66, requiring no retooling or additional processing steps.

Partnering for safer, greener kitchen utensils

As sustainability becomes a central focus, utensil manufacturers are transitioning away from non-biodegradable, fossil fuel-based materials like PA66 in favor of more eco-friendly alternatives. Envalior’s EcoPaXX® PA410, a bio-based polyamide derived from castor bean oil, offers a sustainable and high-performance solution that meets the needs of modern cookware applications.

EcoPaXX® significantly reduces environmental impact with its low carbon footprint. The CO2 emitted during its production is largely offset by the cultivation of castor plants, making it a carbon-efficient choice for manufacturers aiming to lower their ecological footprint.

In addition to its green credentials, EcoPaXX® delivers exceptional thermal performance, boasting the highest melting point of all bioplastics. This makes it highly durable for demanding applications, including cookware used in high-temperature cooking scenarios.

Looking ahead, Envalior is committed to advancing sustainability further with its goal to launch bio-based or recycled versions of all material solutions by 2030. This proactive approach ensures that manufacturers can meet evolving environmental standards while delivering products that align with consumer expectations for quality and sustainability.

At Envalior, we prioritize safety and sustainability, working closely with household goods manufacturers to develop innovative materials that meet consumer and regulatory demands. By staying ahead of food safety research and industry trends, we empower utensil producers to deliver superior products and expand confidently into new markets.

Contact us today to discover how Envalior’s advanced materials can transform your kitchen utensils into safer, more sustainable solutions.

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ABOUT THE AUTHOR

Pim Janssen

After obtaining his Ph.D. in supramolecular and organic chemistry, Pim Janssen began his career at Envalior as a chemist for the engineering plastics Akulon (PA6) and the biobased EcoPaXX (PA410). He also spent a few years in product development and program management for high temperature polyamides ForTii (PPA), Stanyl (PA46), EcoPaXX (PA410) and Xytron (PPS). In 2018, he joined the business management team as market development manager for water and food contact, industrial applications, and to develop a unreinforced PPA portfolio.

Published on

28 February 2025

Read Time

2 min read

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Tags

  • Blog
  • Kitchen utensils
  • Standards & regulations
  • EcoPaXX in consumer goods & electronics
  • Plant Bio Based Materials

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