Envalior

Advanced Air Mobility: The Power of Lightweight Innovation

The race to revolutionize (urban) air mobility is on. As manufacturers of Advanced Air Mobility aircraft—such as eVTOLs, drones, and air taxis—push to deliver safe, efficient, and scalable solutions, one challenge stands above the rest: weight.

Every extra kilogram limits flight range, increases energy consumption, and drives up operational costs. Traditional materials—once the backbone of aerospace—now threaten to slow innovation. The companies that rethink material choices today will lead the market tomorrow.

Relying on conventional metal-based structures could be holding your development back. While metals offer strength, they also add unnecessary weight, reduce efficiency, and complicate sustainability efforts. Your competitors are already embracing next-generation materials—will you keep up?

Lifting Innovation: Overcoming Industry Challenges with High-Performance Lightweight Materials

To build the aircraft of the future, leading manufacturers are shifting to advanced thermoplastics and composite solutions that:

Increase flight range and reduce energy consumption

Slash weight without sacrificing strength

Simplify manufacturing and design

Unlock new possibilities for integration and production efficiency.

Meet the highest safety and performance standards

From flame-retardant properties to crash resistance.

Advance sustainability goals

Reduce reliance on resource-intensive materials and enable recyclability.

Co-Piloting Success: Partnering Beyond Materials to Win

Success in the eVTOL market isn’t just about designing aircraft—it’s about making the right material choices to stay ahead. Envalior delivers high-performance plastics and thermoplastic composites that replace outdated metals, reducing weight, improving efficiency, and advancing sustainability.

But we go beyond materials. As a true innovation partner, we provide design and simulation support, sustainability analysis, and global delivery solutions to help manufacturers optimize performance, cut costs, and accelerate time to market.

Navigating the Future: Explore How Our Materials Propel Advanced Air Mobility

Lightweight Structural Solutions

Advanced thermoplastics and composites reduce weight and enhance durability in structural arms, motor mounts, landing gear, body structures, and interior seating, enabling greater efficiency and design flexibility.

Optimized Electric powertrain


High-performance materials support e-motors, inverters, MGUs, PCUs, IGBTs, and busbars, ensuring superior power delivery, energy efficiency, and system reliability for next-generation propulsion.
 

Efficient Battery Integration

Lightweight, high-strength materials enhance battery housing and chassis integration, while supporting 12V and 48V battery systems for optimized energy storage, power distribution, and structural integrity.
 

Precision Motion & Aerodynamics

Innovative materials improve gearboxes, aerodynamic actuators, and high-speed bearings, maximizing control, stability, and efficiency in demanding eVTOL flight conditions.