Envalior

Press release

Envalior drives innovation in lightweight and sustainable composites at JEC World 2025 

  • Envalior will feature applications highlighting how Envalior’s materials and engineering expertise contribute to lightweight design, safety, and environmental sustainability.
  • The highlight of the showcased applications will be the convertible roof beam, a finalist for the JEC Innovation Award, this thermoplastic fiber composite replaces magnesium, offering a substantial weight reduction without compromising structural strength.

Paris, FEBRUARY 25, 2025 – Envalior’s Bond-Laminates will present its latest fiber composite innovations at JEC World 2025, focusing on new mobility and sustainability. The showcased applications demonstrate how Envalior’s materials and engineering expertise support lightweight construction, safety, and environmental responsibility.

Innovative applications on display: 

  • Convertible roof beam – A JEC Innovation Award Finalist, this thermoplastic fiber composite replaces magnesium, achieving significant weight reduction while maintaining structural strength. Now in series production for a German premium OEM, it is manufactured using a hybrid molding process in collaboration with Röchling Automotive and key industry partners. 
  • Full-scale battery enclosure prototype – A large-format thermoplastic composite part for EV battery enclosures, developed with Sabic and Engel. Made from Tepex® PP/Glassfiber composite and Long Glass Fiber Reinforced PP Compound (PP-LGF), it highlights scalable, efficient production. 
  • Thermoplastic pressure vessel for hydrogen storage – Produced by AFPT/Alformet this hydrogen tank utilizes UDea® UD tapes and Envalior liners to achieve fully thermoplastic design offering both lightweight durability and full recyclability. The PA410 CF60 UD tape, a partially biobased material, enhances sustainability while ensuring durability. Designed for both low- and high-pressure hydrogen storage. 
  • Underbody protection for German sports cars – A hybrid injection-molded PP-GF composite providing optimized stiffness with reduced weight. Its mono-material design improves recyclability, while the one-shot process at HBW Gubesch ensures cost-efficient production. 
  • Sustainable high-performance materials – Envalior expands its Tepex® composite portfolio with sustainable and high-performance materials. EcoPaXX® PA410-based Tepex provides a biobased alternative, reducing environmental impact while maintaining exceptional mechanical performance. Tepex composites, made from carbon or glass fabrics embedded in high-performance polymer matrices, are now also available in Stanyl®-, Xytron™ -, and Arnitel®-based variants.  

Envalior’s presence at JEC World 2025 highlights its commitment to advancing fiber composite technologies for structural performance, lightweight design, and sustainability. Visit Envalior at Booth P39, Hall 5 to explore these innovations firsthand. 

For more information about Envalior’s products and services visit: www.envalior.com.

The convertible roof beam is a JEC Innovation Award finalist.

Photo: Envalior

About Envalior
Envalior is a global leader in Engineering Materials with over 4,000 employees worldwide. It was established in 2023 through the merger of Lanxess Performance Materials and DSM Engineering Materials. With a long track record of customer-driven innovation, Envalior specializes in developing sustainable and high-performance material solutions. Focus markets include Automotive, New Mobility, Electronics & Electrical, and Consumer Goods. For more information, visit www.envalior.com.

​​Forward-Looking Statements
This company release contains certain forward-looking statements, including assumptions, opinions, expectations and views of the company or cited from third-party sources. Various known and unknown risks, uncertainties and other factors could cause the actual results, financial position, development or performance of Envalior GmbH to differ materially from the estimates expressed or implied herein. Envalior GmbH does not guarantee that the assumptions underlying such forward-looking statements are free from errors, nor does it accept any responsibility for the future accuracy of the opinions expressed in this presentation or the actual occurrence of the forecast developments. No representation or warranty (expressed or implied) is made as to, and no reliance should be placed on, any information, estimates, targets and opinions contained herein, and no liability whatsoever is accepted as to any errors, omissions or misstatements contained herein, and accordingly, no representative of Envalior GmbH or any of its affiliated companies or any of such person’s officers, directors or employees accepts any liability whatsoever arising directly or indirectly from the use of this document.

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Candace Roulo
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