Envalior

IMPROVING PEMFC RELIABILITY FOR LONG-LASTING FUEL CELL VEHICLES

Fuel cell vehicles (FCVs) enable clean, emissions-free transportation with the range of traditional engines. To compete in demanding applications like trucks, buses, and trains, PEMFCs must reliably perform for over 20,000 hours under tough conditions. Envalior’s Xytron™ PPS enhances PEMFC systems with superior resistance to water, high temperatures, and chemicals, ensuring durability and efficiency for sustainable commercial applications.

The benefits of proton-exchange membrane fuel cells

PEMFC technology combines the best of electric and traditional vehicles. Emissions-free and efficient, PEMFCs offer the range and refueling speed of conventional engines, making them ideal for larger vehicles. As adoption grows, particularly in commercial sectors, PEMFCs are poised to play a critical role in reducing emissions across various transport modes, including trucks, boats, and even trains.

The longevity challenge in fuel cell vehicle

For commercial vehicles to operate reliably over 20,000 hours, PEMFC systems must withstand harsh conditions like heat, water & water/glycol exposure, and acidic environments. Without the right materials, these challenges can degrade fuel cell performance, shorten their lifespan, and compromise the efficiency of FCVs.

Xytron™ PPS: A material solution for durability

Envalior’s Xytron™ PPS is specifically designed to address the challenges of PEMFC durability. By integrating Xytron PPS into fuel cell systems, manufacturers can significantly improve the performance and longevity of FCVs.

Key Benefits of Xytron™ PPS:

  • Low ion leaching: Maintains performance at temperatures even up to 120°C, extending fuel cell lifespan.
  • Wet environment stability: Retains strength and toughness even in full water immersion conditions.
  • Mechanical fatigue and creep resistance: Ensures long-lasting reliability under mechanical stress.
  • Strong welding strength: Offers exceptional durability before and after exposure to heat and moisture.

By incorporating Xytron PPS, manufacturers can reduce the risk of failure in PEMFC systems, enhancing vehicle efficiency and reliability.

Cleaner transportation for a sustainable future

On average, a commercial truck produces 223 tons of CO2 annually. By replacing diesel-powered trucks with PEMFC systems, emissions can be drastically reduced, creating a cleaner, more sustainable transport sector. With applications expanding to boats, buses, and trains, PEMFC technology offers a path to decarbonizing transportation across industries.

Partner with Envalior to make fuel cell vehicles more reliable and sustainable. Our advanced Xytron™ PPS solution enhances durability and efficiency, ensuring FCVs perform in the toughest conditions.

Contact us today to explore how Xytron™ PPS can revolutionize fuel cell technology and drive the future of clean transportation.

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ABOUT THE AUTHOR

yu bin

Yu Bin

Advanced Development Expert Electrification, Envalior

Yu Bin has been with Envalior for 11 years, beginning his journey as an Application & Technical Manager for Electronics from 2014 to 2015. In 2016, he transitioned to a leadership role as Application and Technical Manager for Greater China, where he led a team focused on the Electronics & Electrical (E&E) and Automotive industries. For the past six years, Yu Bin has served as Global Advanced Engineering Manager for E-Mobility & Hydrogen, overseeing projects related to HEV, PHEV, EV, and Hydrogen technologies. He holds a degree in Polymer and Mechanical Engineering from Sichuan University in China and has nine years of experience in machinery, automation, mold design, and part design.

Published on

27 January 2025

Read Time

3 Minutes

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Tags

  • Blog
  • Hydrogen Fuel Cells
  • Automotive
  • Xytron

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